This paper deals with bacterial leaching of copper dust emanating from furnaces at Sarcheshmeh copper complex. Regarding the considerable amount of acid leachable copper, a sulphuric acid leaching process was performed prior to bacterial leaching. Some shake flask and then bioreactor tests were conducted using a mixed culture of Acidithiobacilli and the effect of significant parameters such as culture medium, pulp density and bacterial inoculation rate were investigated. By increasing the pulp density because of higher toxicity and shear stress much more microorganisms and richer nutrient medium were needed. Favoured conditions that governed the agitated bioreactors caused a remarkable promotion in metal dissolution rate in comparison with shake flask. Copper recovery by bacterial leaching in shaking flasks and chemical leaching after 22 d were 87% and 38%, respectively. At the same condition, the maximum copper recovery in bioreactor was 91% within 6.5 d. (c) 2006 Elsevier B.V. All rights reserved.