Samples of zinc oxide were obtained by thermal decomposition of zinc salts (acetate and nitrate) and by precipitation (chloride and nitrate). The samples were characterized by S-BET, X-ray diffraction (XRD), temperature-programmed reduction (TPR) and scanning electron microscopy (SEM). XRD showed that ZnO crystals exhibited similar morphologies, while the crystal size and the particles morphology, availed by SEM, are dependent on the preparation method and the precursor salt utilized. The catalytic properties were evaluated to sec-butyl alcohol (SBA) reaction, using nitrogen, hydrogen and synthetic air as carrier gas. The catalytic properties of ZnO surface are strongly dependent on crystal size, atmosphere of reaction and zinc salts precursor. The activity to dehydrogenation of SBA in oxidant atmosphere is strongly sensitive to crystal size, while the selectivity to methyl ethyl ketone (MEK) is slightly sensitive. The activity to dehydrogenation and dehydration of SBA increases with change of atmosphere reaction from oxidant to reducing. High reaction temperatures and reducing environment for ZnO sample with small crystal size decrease significantly the selectivity to MEK. The ZnO crystal size has an important role to establish the properties of partial reduction of ZnO and catalytic properties. (C) 2005 Elsevier Ltd. All rights reserved.