Journal of Applied Polymer Science, Vol.55, No.7, 1081-1092, 1995
Coating Water-Swellable Polymer Latexes by Interfacial Polymerization
Two techniques of coating water-swellable polymer latexes (hydrogels) with an inorganic or organic layer were developed, based on interfacial polymerization. The hydrogel latexes were prepared by inverse suspension polymerization. The first kind of interfacial polymerization is hydrolysis and polycondensation of tetraethyl orthosilicate (TEOS) or 3-(trimethoxysilyl)propylmethacrylate (TMS-PMA) on the surface of hydrogel latexes. The hydrochloric acid, which is the catalyst for this reaction, was previously loaded into the hydrogel latexes. The HCl-containing hydrogel latexes were then suspended in an organic solution of TEOS or TMS-PMA. The hydrolysis and condensation occur only at the surface of each hydrogel particle and the generated SiO2 or SiO(PMA) network covers the hydrogel latexes. The second interfacial polymerization is polymerization of methylenedi-p-phenyl diisocyanate (MDI) and triethylene glycol (TEG) on the surface of hydrogel latexes. TEG was deposited on the hydrogel by suspending the hydrogel powder in a tetrahydrofuran (THF) solution of TEG and evaporating the THF. The TEG-deposited hydrogel powder was then suspended in an organic solution containing both MDI and the catalyst dibutyltin dilaurate (DBTL). The MDI and DBTL molecules react with the TEG molecules only at the surface of the hydrogel particles, and the polyurethane P(MDI-TEG) thus formed wraps the particles. Based on these two coating procedures, three kinds of materials were obtained : SiO2 coated hydrogels, SiO-(PMA) coated hydrogels and P(MDI-TEG) coated hydrogels. Soft polyether brushes were grafted to the SiO-(PAM) coated latexes. The P(MDI-TEG) coated hydrogels were used as reservoirs for beta-hydroethyltheophylline (beta-HETP), and the release of the latter molecules from the coated hydrogels was investigated.