This study investigates the physical and chemical characteristics of sludge treated with controlled levels of electric field. The results indicated that the potential gradient and contact time strongly influenced the physical and chemical characteristics of sludge. Based on the settling velocity measurements, a potential gradient of 6V/cm with a treatment time of 10 min is recommended as an optimal condition for improving sludge settling. For sludge disintegration, applying a higher potential gradient and a longer treatment time to the sludge are more efficient than applying lower levels. The results of the experiments presented here show that an electric field not only disintegrates sludge and destroys microbial cells but also removes and solubilizes organic substances. Possible mechanisms of electric field treatment are also discussed. Crown Copyright (C) 2011 Published by Elsevier B.V. on behalf of The Institution of Chemical Engineers. All rights reserved.