Novel sublayer surface treatments were investigated to improve the conductivity of aluminum-doped zinc oxide (ZnO:Al) fabricated by using dc magnetron sputtering on a glass substrate. Introducing artificial minute flaws on the surface of glass substrates enhanced the crystallinity of ZnO:Al films and decreased the resistivity accompanying the increase of electron mobility. Combination of the surface treatment and sputter beam control, i.e., interruption of high-energy oxygen with shadow masks, further reduced the resistivity of the film to 3.7 x 10(-4) cm (thickness 70nm). (C) 2009 Elsevier B.V. All rights reserved.