화학공학소재연구정보센터
Journal of Applied Polymer Science, Vol.74, No.13, 3094-3110, 1999
Semibatch emulsion polymerization of butyl acrylate. I. Effect of monomer distribution
The effects of initial monomer charge on the particle formation and on the rate of polymerization were investigated for semibatch emulsion polymerization of butyl acrylate using sodium lauryl sulfate (SLS) as a surfactant and potassium persulfate (WS) as an initiator. For the semibatch process with monomer (M) feed, it was found that by varying the monomer distribution ratio between the initial reactor charge and the feed it is possible to alter the contribution of monomer-flooded and monomer-starved nucleation mechanisms to the whole nucleation process. The number of particles increases as the initial monomer charge decreases, if the monomer concentration is below a critical value for any fixed system. The increase in number of particles is associated with a broad particle-size distribution which might depict an emerging second peak an the particle-size distribution curve. For low emulsifier concentration systems, a larger number of particles was obtained for a lower amount of monomer charge. Particle coagulation and emulsifier adsorption on the monomer droplets were counted as the main reasons far such behavior. For a semibatch process with monomer emulsion (ME) feed, the larger number of particles was formed at a lower initial monomer charge, similar to an M-add semibatch process. However, the application of monomer charge to an ME-add process was found to increase the possibility of secondary nucleation and led to the occurrence of a bimodal particle-size distribution.