Transport in Porous Media, Vol.95, No.3, 535-550, 2012
Tomography-Based Characterization and Optimization Of Fluid Flow Through Porous Media
Numerical simulations to characterize fluid flow through porous media have been carried out using tomography-derived real geometry data that has been manipulated using digital image processing techniques to obtain a wide range of porosities. Two kinds of porous media have been analyzed: (a) a reticulated porous ceramic (RPC) foam and (b) a packed bed of CaCO3 particles. The porosity of the media is varied via morphological operations between 0.727 and 0.913 in case of the RPC and between 0.329 and 0.824 in case of the packed bed. A mesh generator based on the pore space indicator function is then used to generate unstructured tetrahedral grids from the processed tomography data. Fluid flow simulations are carried out for Reynolds numbers ranging from 0.1 to 200 and the results are used to determine the permeability and the Dupuit-Forchheimer coefficient in each case. The results are then compared with existing analytical models and the applicability of the models is examined. In the RPC case, the Happel-Brenner (parallel-flow) model predicts the permeability with a normalized root mean square error (NRMSE) of 11.8 % across the porosity range and Modified Ergun (Macdonald et. al) model predicts the Dupuit-Forchheimer coefficient within a NRMSE of 13.5 %. In the packed-bed case, the Brinkman drag model predicts the permeability within a NRMSE of 8.26 % across the porosity range and the Modified Ergun model predicts the Dupuit-Forchheimer coefficient within an NRMSE of 5.94 %. For each material, an adjusted Kozeny constant is determined. For the RPC, the Kozeny constant is evaluated at 7.73 and for the CaCO3 packed bed, it is found to be 6.10, leading to predictions of the permeability with an NRMSE of 4.16 and 3.37 %, respectively.