Waste paper sludge as a potential biomass for bio-ethanol production

Joni Prasetyo; Enoch Y. Park

Korean Journal of Chemical Engineering, Vol.30, No.2, 253-261, February, 2013

DOI10.1007/s11814-013-0003-1 Export Citation

Waste paper sludge as a potential biomass for bio-ethanol production

Joni Prasetyo, and Enoch Y. Park^†

Laboratory of Biotechnology, Graduate School of Science and Technology, Shizuoka University, 836 Ohya, Suruga-ku, Shizuoka 422-8529, Japan

E-mail:

This review describes the utilization of paper sludge (PS), which is waste from the pulp and paper industry. Its advantages make PS the cellulosic biomass with the most potential for bio-refinery research and applicable for industrial scale. Some of the grain based biofuels and chemicals have already been in commercial operation, including fuel ethanol or biochemical products. Unfortunately, research and application of PS are yet in their infancy and suffer from large scale because of low productivity. Reviewing the many researches that are working at the utilization of PS for bio-refineries could encourage the utilization of PS from laboratory research to be applied in industry. For this reason, PS usage as industrial raw material will be effective in solving the environmental problems caused by PS with clean technology. In addition, its conversion to bio-ethanol could offer an alternative solution to the energy crisis from fossil fuel. Two methods of PS utilization as raw material for bio-ethanol production are introduced. The simultaneous saccharification and fermentation (SSF) using cellulase produced by A. cellulolyticus and thermotolerant S. cerevisiae TJ14 gave ethanol yield 0.208 (g ethanol/g PS organic material) or 0.051 (g ethanol/g PS). One pot bioethanol production as a modified consolidated biomass processing (CBP) technology gave ethanol yield 0.19 (g ethanol/g Solka floc) and is considered to be the practical CBP technology for its minimizing process.

Keywords:Paper Sludge;Cellulase;Bio-refinery;SSF;Acremonium cellulolyticus;Saccharomyces cerevisiae

[References]

http://www.biomassenergycentre.org.uk/portal/page?_pageid=73,1&_dad=portal&_schema=PORTAL.
http://www.nnfcc.co.uk/tools/international-biofuels-strategy-projectliquid-transport-biofuels-technology-status-report-nnfcc-08-017 (Evans, G. “International Biofuels Strategy Project. Liquid Transport Biofuels - Technology Status Report, NNFCC 08-017,” National Non-Food Crops Centre, 2008-04-14. Retrieved on 2011-02-16).
http://en.wikipedia.org/wiki/Second_generation_biofuels.
Idi A, Mohamad SE, Interdisciplinary Journal of ContemporaryResearch in Business., 3, 919 (2011)
Prasetyo J, Zhu J, Kato T, Park EY, Biotechnol. Progr., 1, 104 (2011)
Moukamnerd C, Kino-oka M, Sugiyama M, Kaneko Y, Boonchird C, Harashima S, Noda H, Ninomiya K, Shioya S, Katakura Y, Appl. Microbiol. Biotechnol., 88(1), 87 (2010)
Macrelli S, Mogenson J, Zacchi G, Biotechnology for Biofuels., 5, 22 (2012)
Yamashita Y, Sasaki C, Nakamura Y, Carbohyd. Polymers., 79, 250 (2010)
Shen J, Agblevor FA, BioprL. Biosyst. Eng., 34, 33 (2010)
Larsson S, Palmqvist E, Hahn-Hagerdal B, Tengborg C, Stenberg K, Zacchi G, Nilvebrant NO, Enzyme Microb. Technol., 24(3-4), 151 (1999)
Ranatunga TD, Jervis J, Helm RF, McMillan JD, Wooley RJ, Enzyme Microb. Technol., 27(3-5), 240 (2000)
http://infohouse.p2ric.org/ref/12/11563.pdf (Das KC, Tollner EW, Georgia Univ. Experiment, Athens, Georgia. Retrieved on 2nd October 2012).
http://www.rfu.org/cacw/pollutionSludge4.htm.
Prasetyo J, Kazuya N, Kato T, Boonchird C, Harashima S, Park EY, Biotechnol. Biofuels., 4, 35 (2011)
Ando T, Sakamoto T, Sugiyama O, Hiyoshi K, Matsue N, Henmi T, Clay Sci., 12, 243 (2004)
Lynd LR, Lyford K, South CR, van Walsum PG, Levenson K, TAPPI J., 84, 50 (2001)
http://ec.europa.eu/environment/waste/studies/compost/landspreading.pdf.
Hendriks ATWM, Zeeman G, Bioresour. Technol., 100(1), 10 (2009)
http://www.ispub.com/journal/the_internet_journal_of_microbiology/volume_5_number_2_18/article/optimization_of_cellulase_production_by_submerged_fermentation_of_rice_straw_by_trichoderma_harzianum_rut_c_8230.html.
Nielson J, Villadsen J, Bioreaction engineering principles., Plenum Press, New York, 86 (1994)
Matsushika A, Inoue H, Kodaki T, Sawayama S, Appl. Microbiol. Biotechnol., 84(1), 37 (2009)
Erdei B, Barta Z, Sipos B, Reczey K, Galbe M, Zacchi G, Biotechnol. Biofuel., 3, 16 (2010)
Fan Z, South C, Lyford K, Munsie J, Walsum PV, Lynd LR, Bioproc. Biosyst. Eng., 26, 93 (2003)
http://www.energyproducts.com/Documents/SLUDGPA4a.PDF(K.M. Pope, Paper sludge-waste disposal problem or energy opportunity. Energy products of Idaho 1999. Retrieved in April 2009).
Prasetyo J, Kato T, Park EY, Biomass Bioenerg., 34(12), 1906 (2010)
Lakshmidevi R, Muthukumar K, Int. J. Hydrog. Energy., 35, 3389 (2010)
Environment Agency, Paper sludge ash: A technical report on the production and use of paper sludge ash, The Old Academy, Banbury, Oxon, UK (2008)
Karcher D, Baser W, Paper mill sludge as a mulch during turf grass establishment, In: Clark JR, Evans MR, editors. Horticulture Studies, Fayetteville: Arkansas Agricultural Experiment Station, Research Series, 494, 67 (2002)
Zaldivar J, Nielsen J, Olsson L, Appl. Microbiol. Biotechnol., 56(1-2), 17 (2001)
Ikeda Y, Hayashi H, Okuda N, Park EY, Biotechnol. Prog., 23(2), 333 (2007)
Kansarn S, A novel concept for the enzymatic degradation mechanism of native cellulose by A. cellulolyticus, Shizuoka University Repository (SURE), 91, http://hdl.handle.net/10297/1453, School of Electronic Science Research Report 2002, 23, 89 (2002)
Bansal P, Hall M, Realff MJ, Lee JH, Bommarius AS, Biotechnol. Adv., 27, 833 (2009)
Mata JDL, Estrada P, Macarron R, Dominguez JM, Biochem., 283, 679 (1992)
Prasetyo J, Sumita S, Okuda N, Park EY, Appl. Biochem. Biotechnol., 162(1), 52 (2010)
http://www.bioteach.ubc.ca/Biopersonalities/BioTechnologyLab/ellis.pdf.
Gusakov AV, Sinitsyn AP, Biotechnol. Bioeng., 40, 663 (1992)
Claassen PAM, van Lier JB, Contreras AML, van Niel EWJ, Sijtsma L, Stams AJM, de Vries SS, Weusthuis RA, Appl. Microbiol. Biotechnol., 6, 741 (1999)
Solomon BD, Barnes JR, Halvorsen KE, Biomass Bioenergy., 6, 416 (2007)
Lynd LR, Weimer PJ, van Zyl WH, Microbiol. Mol. Biol.Rev., 66, 506 (2002)
Lynd LR, van Zyl WH, McBride JE, Laser M, Curr. Opin.Biotechnol., 16, 577 (2005)
Lee SU, Jung K, Park GW, Seo C, Hong YK, Hong WH, Chang HN, Korean J. Chem. Eng., 29(7), 831 (2012)

[Referenced By]

[1] http://www.biomassenergycentre.org.uk/portal/page?_pageid=73,1&_dad=portal&_schema=PORTAL.

[2] http://www.nnfcc.co.uk/tools/international-biofuels-strategy-projectliquid-transport-biofuels-technology-status-report-nnfcc-08-017 (Evans, G. “International Biofuels Strategy Project. Liquid Transport Biofuels - Technology Status Report, NNFCC 08-017,” National Non-Food Crops Centre, 2008-04-14. Retrieved on 2011-02-16).

[3] http://en.wikipedia.org/wiki/Second_generation_biofuels.

[4] Idi A, Mohamad SE, Interdisciplinary Journal of ContemporaryResearch in Business., 3, 919 (2011)

[5] Prasetyo J, Zhu J, Kato T, Park EY, Biotechnol. Progr., 1, 104 (2011)

[6] Moukamnerd C, Kino-oka M, Sugiyama M, Kaneko Y, Boonchird C, Harashima S, Noda H, Ninomiya K, Shioya S, Katakura Y, Appl. Microbiol. Biotechnol., 88(1), 87 (2010)

[7] Macrelli S, Mogenson J, Zacchi G, Biotechnology for Biofuels., 5, 22 (2012)

[8] Yamashita Y, Sasaki C, Nakamura Y, Carbohyd. Polymers., 79, 250 (2010)

[9] Shen J, Agblevor FA, BioprL. Biosyst. Eng., 34, 33 (2010)

[10] Larsson S, Palmqvist E, Hahn-Hagerdal B, Tengborg C, Stenberg K, Zacchi G, Nilvebrant NO, Enzyme Microb. Technol., 24(3-4), 151 (1999)

[11] Ranatunga TD, Jervis J, Helm RF, McMillan JD, Wooley RJ, Enzyme Microb. Technol., 27(3-5), 240 (2000)

[12] http://infohouse.p2ric.org/ref/12/11563.pdf (Das KC, Tollner EW, Georgia Univ. Experiment, Athens, Georgia. Retrieved on 2nd October 2012).

[13] http://www.rfu.org/cacw/pollutionSludge4.htm.

[14] Prasetyo J, Kazuya N, Kato T, Boonchird C, Harashima S, Park EY, Biotechnol. Biofuels., 4, 35 (2011)

[15] Ando T, Sakamoto T, Sugiyama O, Hiyoshi K, Matsue N, Henmi T, Clay Sci., 12, 243 (2004)

[16] Lynd LR, Lyford K, South CR, van Walsum PG, Levenson K, TAPPI J., 84, 50 (2001)

[17] http://ec.europa.eu/environment/waste/studies/compost/landspreading.pdf.

[18] Hendriks ATWM, Zeeman G, Bioresour. Technol., 100(1), 10 (2009)

[19] http://www.ispub.com/journal/the_internet_journal_of_microbiology/volume_5_number_2_18/article/optimization_of_cellulase_production_by_submerged_fermentation_of_rice_straw_by_trichoderma_harzianum_rut_c_8230.html.

[20] Nielson J, Villadsen J, Bioreaction engineering principles., Plenum Press, New York, 86 (1994)

[21] Matsushika A, Inoue H, Kodaki T, Sawayama S, Appl. Microbiol. Biotechnol., 84(1), 37 (2009)

[22] Erdei B, Barta Z, Sipos B, Reczey K, Galbe M, Zacchi G, Biotechnol. Biofuel., 3, 16 (2010)

[23] Fan Z, South C, Lyford K, Munsie J, Walsum PV, Lynd LR, Bioproc. Biosyst. Eng., 26, 93 (2003)

[24] http://www.energyproducts.com/Documents/SLUDGPA4a.PDF(K.M. Pope, Paper sludge-waste disposal problem or energy opportunity. Energy products of Idaho 1999. Retrieved in April 2009).

[25] Prasetyo J, Kato T, Park EY, Biomass Bioenerg., 34(12), 1906 (2010)

[26] Lakshmidevi R, Muthukumar K, Int. J. Hydrog. Energy., 35, 3389 (2010)

[27] Environment Agency, Paper sludge ash: A technical report on the production and use of paper sludge ash, The Old Academy, Banbury, Oxon, UK (2008)

[28] Karcher D, Baser W, Paper mill sludge as a mulch during turf grass establishment, In: Clark JR, Evans MR, editors. Horticulture Studies, Fayetteville: Arkansas Agricultural Experiment Station, Research Series, 494, 67 (2002)

[29] Zaldivar J, Nielsen J, Olsson L, Appl. Microbiol. Biotechnol., 56(1-2), 17 (2001)

[30] Ikeda Y, Hayashi H, Okuda N, Park EY, Biotechnol. Prog., 23(2), 333 (2007)

[31] Kansarn S, A novel concept for the enzymatic degradation mechanism of native cellulose by A. cellulolyticus, Shizuoka University Repository (SURE), 91, http://hdl.handle.net/10297/1453, School of Electronic Science Research Report 2002, 23, 89 (2002)

[32] Bansal P, Hall M, Realff MJ, Lee JH, Bommarius AS, Biotechnol. Adv., 27, 833 (2009)

[33] Mata JDL, Estrada P, Macarron R, Dominguez JM, Biochem., 283, 679 (1992)

[34] Prasetyo J, Sumita S, Okuda N, Park EY, Appl. Biochem. Biotechnol., 162(1), 52 (2010)

[35] http://www.bioteach.ubc.ca/Biopersonalities/BioTechnologyLab/ellis.pdf.

[36] Gusakov AV, Sinitsyn AP, Biotechnol. Bioeng., 40, 663 (1992)

[37] Claassen PAM, van Lier JB, Contreras AML, van Niel EWJ, Sijtsma L, Stams AJM, de Vries SS, Weusthuis RA, Appl. Microbiol. Biotechnol., 6, 741 (1999)

[38] Solomon BD, Barnes JR, Halvorsen KE, Biomass Bioenergy., 6, 416 (2007)

[39] Lynd LR, Weimer PJ, van Zyl WH, Microbiol. Mol. Biol.Rev., 66, 506 (2002)

[40] Lynd LR, van Zyl WH, McBride JE, Laser M, Curr. Opin.Biotechnol., 16, 577 (2005)

[41] Lee SU, Jung K, Park GW, Seo C, Hong YK, Hong WH, Chang HN, Korean J. Chem. Eng., 29(7), 831 (2012)