Journal of Applied Polymer Science, Vol.127, No.4, 2458-2464, 2013
Semicontinuous Heterophase Copolymerization of Vinyl Acetate and Butyl Acrylate
Vinyl acetate (VAc) and butyl acrylate (BuA) were copolymerized in heterophase by a semicontinuous process (unseeded) and compared with the seeded semicontinuous microemulsion polymerization of the same monomers. A mixture of sodium dodecyl sulfate (SDS) and poly(ethylene oxide) dodecyl ether (Brij-35 (R)) were used as surfactants. The effects of monomer addition rate (R-a) and surfactants concentrations (4 or 1 wt % with respect to the initial mixture of reaction) on polymer and latex properties were studied. High copolymer content latexes (24-36 wt %) with average particle diameters (D-p) from 38 to 55 nm and relatively narrow particle size distributions, high polymerization rates, weight ratios of polymer to surfactant (P/S) from 13.3 to 32.8 were obtained. The number-average molecular weights (M-n) were between 96,000 and 188,000 g/mol. Homogeneous copolymer compositions were obtained throughout the reaction for both, seeded and unseeded processes, which is not possible by the usual batch microemulsion process. (C) 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 127:2458-2464, 2013