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Journal of Catalysis, Vol.180, No.1, 1-13, 1998
Characterization of WOx/ZrO2 by vibrational spectroscopy and n-pentane isomerization catalysis
Tungstated zirconia catalysts containing WO3 loadings ranging from 3.6 to 23.9 wt% were prepared by refluxing an aqueous suspension of hydrous zirconia containing appropriate amounts of metatungstate, drying, and calcinating at 923 K or 1098 K. The acidic properties of the samples were characterized by low-temperature infrared spectroscopy with adsorbed CO as a probe molecule. Both Lewis and Bronsted acid centers with enhanced acid strength were created as the WO3 loading increased. The Lewis sites are coordinatively unsaturated surface Zr4+ ions. Their density decreased significantly as the WO3 loading approached saturation, and simultaneously the surface ZrOH groups disappeared. These observations are consistent with high (perhaps monolayer) dispersion of the surface tungstate. The Bronsted acid strength also increased with increasing WO3 loading up to saturation and remained constant at higher loadings. These results show that large WO3 domain or cluster sizes are required to create strong Bronsted acidity. Zr-heteropolytungstates containing charge-compensating protons are proposed as surface structures to account for the observations. The catalytic activities of these materials for n-pentane isomerization at 523 K in a flow reactor were found to parallel the measured Bronsted acid strengths. However, because an induction period of increasing catalytic activity was found, followed by catalyst deactivation, it is suggested that the detected Bronsted acidity may not simply account for the catalytic activity. Catalytic and in-situ Raman spectroscopic evidence indicates the formation of carbonaceous surface deposits during the induction period. These may be converted into catalytic sites and ultimately into deposits that cause catalyst deactivation.
Keywords:SULFATED ZIRCONIA CATALYSTS, BUTANE ISOMERIZATION, CARBON-MONOXIDE, INFRARED-SPECTROSCOPY, PROTON SITES, O-17 NMR;ADSORPTION, ZEOLITES, ACIDS, MANGANESE