Journal of Industrial and Engineering Chemistry, Vol.19, No.4, 1377-1383, July, 2013
Effects of silica particle size on the structure and properties of polypropylene/silica composites foams
E-mail:
In this study, we prepared organically modified silica materials with various particle sizes, in the ranges of micrometer and nanometer, and their polypropylene (PP) composites. The PP micro/nanocomposites were then molded through conventional and microcellular injection molding processes. The effects of silica particle sizes on the structure, mechanical and rheological properties were investigated. The results showed that PP/silica nanocomposites provide better tensile strength than that of foamed nanocomposites. The addition of silica also increased the tensile strength of the nanocomposites, but decreased the tensile strength of microcomposites. Therefore, the tensile strength of PP/silica nanocomposites is better than that of PP/silica microcomposites. The silica particles helped the nanocomposites to develop small cells in the foaming process. Rheological results indicated an increase in the viscosity with the addition of nano silica and micro silica to PP. The viscosity increase for the silica nanocomposites was found greater than that of microcomposites at the same filler content.
- Pasquini N, Addeo A, Polypropylene Handbook, 2nd ed., Hanser Verlag, Munich (2005)
- Pukanszky B, in: Karger-Kocsis J (Ed.), Polypropylene: An A.Z Reference, Springer, New York (1999)
- Doroudiani S, Park CB, Kortschot MT, Polym. Eng. Sci., 36(21), 2645 (1996)
- Doroudiani S, Park CB, Kortschot MT, Polym. Eng. Sci., 38(7), 1205 (1998)
- Okamoto M, Nam PH, Maiti P, Kotaka T, Hasegawa N, Usuki A, Nano Letters., 1, 295 (2001)
- Ding J, Shangguan J, Ma W, Zhong Q, Journal of Applied Polymer Science., http://dx.doi.org/10.1002/app.38416. (2012)
- Yuan MJ, Winardi A, Gong SQ, Turng LS, Polym. Eng. Sci., 45(6), 773 (2005)
- Nam PH, Maiti P, Okamoto M, Kotaka T, Nakayama T, Takada M, Ohshima M, Usuki A, Hasegawa N, Okamoto H, Polym. Eng. Sci., 42(9), 1907 (2002)
- Collias DI, Baird DG, Polym. Eng. Sci., 35(14), 1167 (1995)
- Hong CK, Kim MJ, Oh SH, Lee YS, Nah C, J. Ind. Eng. Chem., 14(2), 236 (2008)
- Chiola V, Ritsko JE, Vanderpool CD, U.S. Patent, 3 556 725D (1971)
- Laine RM, Sanchez C, Brinker CJ, Giannelis E, Organic/Inorganic Hybrid Materials, vol. 628, Materials Research Society, Warrendale, PA (2000)
- Ogoshi T, Itoh H, Kim KM, Chujo Y, Macromolecules, 35(2), 334 (2002)
- Trewyn B, Accounts of Chemical Research., 40, 846 (2007)
- Hu XL, Hou GM, Zhang MQ, Rong MZ, Ruan WH, Giannelis EP, Journal of Materials Chemistry., 22, 18961 (2012)
- Weng CJ, Huang KY, Chiu WL, Yeh JM, Wei Y, Liu SP, Hwang SS, Polymer International., 60, 1129 (2011)
- Park I, Peng HG, Gidley DW, Xue S, Pinnavaia TJ, Chemistry of Materials., 18, 650 (2006)
- Lai YH, Kuo MC, Huang JC, Chen M, Materials Science and Engineering A., 458, 158 (2007)
- Wu LC, Chen P, Chen J, Zhang J, He JS, Polym. Eng. Sci., 47(6), 757 (2007)
- Svoboda P, Zeng CC, Wang H, Lee LJ, Tomasko DL, J. Appl. Polym. Sci., 85(7), 1562 (2002)
- Kim TH, Lim ST, Lee CH, Choi HJ, Jhon MS, J. Appl. Polym. Sci., 87(13), 2106 (2003)
- Martini VJE, Suh NP, Waldman FA, U.S. Patent, 4 473 665 (1984)
- Martini JE, Waldman FA, Suh NP, SPE ANTEC Technical Papers., 82, 674 (1982)
- Blizard K, Tupil S, Malawich W, U.S. Patent, 6 231 942B1 (1998)
- Karger-Kocsis J, Mouzakis DE, Ehrenstein GW, Varga J, J. Appl. Polym. Sci., 73(7), 1205 (1999)
- Zhang MQ, Rong MZ, Zeng HM, Schmitt S, Wetzel B, Friedrich K, J. Appl. Polym. Sci., 80(12), 2218 (2001)
- Jana SC, Jain S, Polymer, 42(16), 6897 (2001)
- Wang Y, Chen FB, Wu KC, Wang JC, Polym. Eng. Sci., 46(3), 289 (2006)
- Jancar J, Dianselmo A, Dibenedetto T, Polymer Engineering and Science., 32, 1394 (1992)
- Wu CL, Zhang MQ, Rong MZ, Friedrich K, Composites Science and Technology., 62, 1327 (2002)
- Ahmed S, Jones FR, Journal of Materials Science., 25, 4933 (1990)
- Colton JS, Suh NP, Polymer Engineering and Science., 27, 485 (1987)
- Colton JS, Suh NP, Polymer Engineering and Science., 27, 493 (1987)
- Herbert R, Mold Engineering, 2nd ed., Hanser, New York (2002)
- Kitano T, Kataoka T, Rheologica Acta., 19, 753 (1980)