Journal of the Institute of Energy, Vol.73, No.497, 204-207, 2000
Efficient use of LPG in ceramic furnaces over fixed burners
Higher energy efficiency is the most important aim in the use of fossil fuels in combustion processes. Part of the generated energy can be used to improve the air-fuel ratio and operating conditions of the flame. The chemical composition of LPG means energy can be generated through its combustion reaction. By varying the gas composition, a low amount of excess air could be used in a burner for manufacturing ceramic tiles whilst also reducing pollutants. With a pilot furnace it was possible to reproduce the working state of an industrial burner, while measuring the combustion products and checking the process efficiency for different air-fuel ratios. It was noticed that LPG with a high percentage of propane increased the burning efficiency by 20%. Some excess air levels were applied in the experimental work, and it was determined that, for a wide range of commercial LPG compositions, stoichiometric combustion achieves the highest efficiency. For the compositional variances studied, adjustments in the air-fuel ratio showed a variation in the process efficiency by up to 20% when directly measured in fuel consumption.