Applied Catalysis B: Environmental, Vol.117, 397-405, 2012
Cobalt based emission control catalysts with high resistance towards halide poisoning
Halide poisoning is a common problem in industrial exhaust control. In this study new catalysts have been searched, which effectively oxidize hydrocarbons in the presence of methyl bromide as halide containing pollutant. The search focused on low cost mixed metal oxides based on Ce, Co, Cr and Ni. Noble metals, Cu and Mn were neglected. High throughput technologies have been applied to accelerate the development process. Screening was based on emissivity corrected IR-thermography. Potential hits were validated using conventional gas phase flow catalysis. The tested catalysts were arranged in four ternary metal oxide composition spreads: Ce-Co-Cr, Ce-Co-Ni, Ce-Cr-Ni and Co-Cr-Ni. Out of the screening, Co-Ni mixed oxides had high CO conversion rates in the presence of methyl bromide. Further these catalysts were optimized by catalyst doping and composition variation. In a 50 h long term experiment the CO oxidation in the presence of methyl bromide was checked for our best catalyst Ce5Co90Ni5Ox. Additionally, the effect of various metal oxide additives on catalytic performance and BET surface is described. (c) 2012 Elsevier B.V. All rights reserved.