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Energy & Fuels, Vol.28, No.6, 3539-3555, 2014
Deposit Probe Measurements in Large Biomass-Fired Grate Boilers and Pulverized-Fuel Boilers
A number of full-scale deposit probe measuring campaigns conducted in grate-fired and suspension-fired boilers, fired with biomass, have been reviewed and compared. The influence of operational parameters on the chemistry of ash and deposits, on deposit build-up rates, and on shedding behavior has been examined. The firing technology and the fuel utilized influence the fly ash and deposit chemical composition. In grate-firing, K, Cl, and S are enriched in the fly ash compared to the fuel ash, while the fly ash in suspension-firing is relatively similar to the fuel ash. The chemical composition of the deposits formed is determined by the fly ash composition and the flue gas temperature; increases in the local flue gas temperature lead to higher contents of Si and Ca and lower contents of Cl in the deposits. The net deposit build-up rates in grate-fired and suspension-fired boilers are at similar levels, 0-100 g/m(2).h, while the ash deposit propensity is an order of magnitude larger in grate fired boilers than in suspension-fired boilers. Deposit build-up rates were found to increase at flue gas temperatures close to the melting temperatures of the fly ash. Furthermore, the rate of deposit build-up increased with the K-content of the fuel ash and fly ash for grate-fired boilers. For suspension-fired boilers, deposition rates are comparatively low for wood-firing and increase with increasing fuel straw shares. Shedding of deposits occurs by melting during straw-firing on a grate at high flue gas temperatures (>900 degrees C). At lower flue gas temperatures, the deposits can be removed by soot blowing. The required soot blower impact pressure is strongly influenced by the surface temperature, such that a high surface temperature makes the deposit more difficult to remove. During straw/wood-firing in suspension-fired boilers, shedding occurred by debonding with incomplete removal at flue gas temperatures of 600-1000 degrees C and by debonding with complete removal during wood-firing in suspension-fired boilers at high flue gas temperatures (1300 degrees C). Shedding events were not observed during wood suspension-firing at low flue gas temperatures (<900 degrees C). Here, a steady-state mass of deposits on the probe was observed. Increased exposure times and probe temperatures lead to deposits that are difficult to remove. This was observed for grate-firing of straw and for straw/wood firing in suspension-fired boilers.