The aim of this investigation is to enhance hydrogen generation rate in aluminum water reaction by improving the activity of aluminum particles and using the heat released during the reaction. This was accomplished by developing fresh surfaces by milling aluminum particles together with salt. Salt particles not only serve as nano-millers, but also surround activated particles and prevent re-oxidation of bare surfaces in the air. Therefore, the activated powder can be easily stored for a long time. Immersing the powder in warm water, the salt covers are washed away and hydrogen begins to release at a high rate until efficiency of 100% is achieved. The rate of reaction depends crucially on initial temperature of water. Hence, the mass of water was reduced to employ released energy to increase water temperature and, consequently, to increase hydrogen production rate. The optimum value of salt-to-aluminum mole ratio for achieving high activation, air-storage capability and 100% efficiency was obtained to be 2. When immersed in water, at initial temperatures of 55 and 70 degrees C, the powder lead to average hydrogen generation rate of similar to 101 and similar to 210 ml/min per 1 g of Al, respectively. To increase the rate of corrosion, three different alloys/composites of aluminum were prepared by mechanical alloying and activated with optimum salt-to-aluminum mole ratio. The alloys/composites formed galvanic cells after being immersed in water. In the case of aluminum bismuth alloy, the average hydrogen generation rate increased to similar to 287 and similar to 713 ml/min per 1 g of Al, respectively. (C) 2010 Professor T. Nejat Veziroglu. Published by Elsevier Ltd. All rights reserved.