Mg2-xAlxNi (x = 0, 0.25) electrode alloys with and without multiwalled carbon nanotubes (MWCNTs) have been prepared by mechanical alloying (MA) under argon atmosphere at room temperature using a planetary high-energy ball mill. The microstructures of synthesized alloys are characterized by XRD, SEM and TEM. XRD analysis results indicate that Al substitution results in the formation of AlNi-type solid solution that can interstitially dissolve hydrogen atoms. In contrast, the addition of MWCNTs hardly affects the XRD patterns. SEM observations show that after co-milling with 5 wt. % MWCNTs, the particle sizes of both Mg2Ni and Mg1.75Al0.25Ni milled alloys are decreased explicitly. The TEM images reveal that ball milling is a good method to cut long MWCNTs into short ones. These MWCNTs aggregate along the boundaries and surfaces of milled alloy particles and play a role of lubricant to weaken the adhesion of alloy particles. The majority of MWCNTs retain their tubular structure after ball milling except a few MWCNTs whose tubular structure is destroyed. Electrochemical measurements indicate that all milled alloys have excellent activation properties. The Mg1.75Al0.25Ni-MWCNTs composite shows the highest discharge capacity due to the synergistic effects of MWCNTs and Al on the electrochemical hydrogen storage properties of Mg2Ni-type alloy. However, the improvement on the electrode cycle stability by adding MWCNTs is unsatisfactory. Copyright (C) 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.