Journal of Chemical Technology and Biotechnology, Vol.70, No.3, 287-293, 1997
Separation of Hydrocortisone and EPI-Hydrocortisone by Solvent-Extraction
Solvent extraction, instead of traditional crystallization, is suggested as a new method for separation of hydrocortisone and its optical isomer, epi-hydrocortisone. The extraction behavior of alcohols, ketones, esters, ethers and chlorinated hydrocarbons was studied experimentally. For the industrial separation process it was found that the best solvents are n-butyl acetate or chloroform. The distribution coefficients of hydrocortisone and epi-hydrocortisone in an n-butyl acetate/water system at 17 degrees C were found to be 9.98 and 2.62, respectively, and 5.57 and 1.93, respectively, in a chloroform/water system at 17 degrees C. When n-butyl acetate or chloroform solution of crude hydrocortisone (the mixture of hydrocortisone, epi-hydrocortisone and other steroid impurities) was scrubbed by deionized water in a nine-stage cross-current at 25 degrees C, the organic phase hydrocortisone purity increased from 78.10% to 98.02% (wt%) for the n-butyl acetate case and from 78.10% to 98.02% (wt%) for the chloroform case. The medicinal standard for hydrocortisone was attained. The effects of alcohol concentration, temperature, salting-out and pH on extraction are also discussed.