Materials Chemistry and Physics, Vol.145, No.3, 450-460, 2014
Effects of ceria nanoparticle concentrations on the morphology and corrosion resistance of cerium-silane hybrid coatings on electro-galvanized steel substrates
This work investigates the effect of the ceria nanoparticle concentration on the morphology and electrochemical behavior of cerium-silane hybrid coatings deposited on electro-galvanized steel substrates. The substrates were pre-treated with 3-glycidoxypropyl-trimethoxysilane and bisphenol A, modified with cerium ion-activated CeO2 nanoparticles. The morphology of the coating before and after corrosion tests was examined using atomic force microscopy and scanning electron microscopy. The results indicate the formation of nanostructured surfaces with relatively uniform thicknesses and nanoparticle distribution. Microscopic observations explain the increased durability of the silane coating doped with the lowest content of activated ceria nanoparticles after short-term corrosion tests (456 h). The corrosion behavior of the sol- gel coatings was also investigated using natural salt spray tests, electrochemical impedance spectroscopy, and potentiodynamic polarization tests. The results show that the concentration of nanoparticles has a significant impact on the barrier properties of the silane films, which are improved for films with lower nanoparticle contents. (C) 2014 Elsevier B.V. All rights reserved.
Keywords:Surfaces;Coatings;Atomic force microscopy;Electrochemical techniques;Electron microscopy;Microstructure