ZnO nanorods for gas sensors were prepared by a hydrothermal method. The ZnO gas sensors were fabricated on alumina substrates by a screen printing method. The gas-sensing properties of the ZnO nanorods were investigated for CH4 gas. The effects of growth time on the structural and morphological properties of the ZnO nanorods were investigated by Xray diffraction and scanning electron microscope. The XRD patterns of the nanocrystallized ZnO nanorods showed a wurtzite structure with the (002) predominant orientation. The diameter and length of the ZnO nanorods increased in proportion to the growth time. The sensitivity of the ZnO sensors to 5 ppm CH4 gas was investigated for various growth times. The ZnO sensors exhibited good sensitivity and rapid response-recovery characteristics to CH4 gas, and both traits were dependent on the growth time. The highest sensitivity of the ZnO sensors to CH4 gas was observed with the growth time of 7 h. The response and recovery times were 13 s and 6 s, respectively.