With the desire to lowering the working temperature of Na-beta ''-Al2O3 solid electrolyte (BASE) based batteries, electrophoretic deposition process is employed to fabricate 300 mu m thick Na-beta ''-Al2O3 sheet with densification microstructure and high ionic conductivity. Taguchi design of experiment approach with signal to noise ratio analysis is utilized to optimize the operation parameters. The results show that the TiO2 content in the precursor powders is critical to determine the ionic conductivity of the resulting electrolyte. X-Ray diffraction analysis and X-ray photoelectron spectroscopy examination point out that Ti4+ can enter the crystal lattice of Na-beta ''-Al2O3, which results in the variation of lattice parameters, densifies the microstructure and improves both beta '' phase content and ionic conductivity of the resulting sample. The thin Na-beta ''-Al2O3 disk obtained under the optimized conditions Exhibit 97% beta '' phase content and relatively high ionic conductivity. Moreover, a Daniell-typed cell built with this optimized sample disk, using copper/zinc redox couples as electrodes and 1 M NaBF4 in DMSO as the secondary electrolyte, shows reversible charge and discharge behaviors at relatively low temperature, 100 degrees C. (C) 2014 Elsevier Ltd. All rights reserved.