A new comminution method has been developed by applying high voltage pulses at specific energy 1-3 kWh/t to pre-weaken mineral particles, leading to reduction in energy consumption in the downstream grinding process. Four ore samples were tested using high voltage pulses and conventional crushing in parallel for comparison. Evidence of cracks and microcracks measured with X-ray tomography and mercury porosimetry supported the principle of high voltage pulses induced damage on rocks in the electrocomminution process, which resulted in energy saving up to 24% found in this study. Ore surface texture and mineral properties affected the efficiency of high voltage pulse breakage. The feasibility of the electro-comminution and its benefits need to be investigated case by case. (C) 2010 Elsevier Ltd. All rights reserved.