다공질 금속의 제조와 응용

심재동; 변지영; Jae-Dong Shim; Ji-Young Byun

Korean Journal of Materials Research, Vol.25, No.3, 155-164, March, 2015

DOI10.3740/MRSK.2015.25.3.155 Export Citation

다공질 금속의 제조와 응용

Production Processes of Porous Metals and Their Applications

심재동^†, 변지영^{1, †}

한국과학기술정보연구원
¹한국과학기술연구원

Jae-Dong Shim^†, and Ji-Young Byun^{1, †}

Korea Institute of Science and Technology Information, Korea
¹Korea Institute of Science and Technology, Korea

E-mail:,

Porous metals are called as a new material of 21th century because they show not only extremely low density, but also novel physical, thermal, mechanical, electrical, and acoustic properties. Since the late in the 1990‘s, considerable progress has been made in the production technologies of many kinds of porous metals such as aluminum, titanium, nickel, copper, stainless steel, etc. The commercial applications of porous metals have been increased in the field of light weight structures, sound absorption, mechanical damping, bio-materials, thermal management for heat exchanger and heat sink. Especially, the porous metals are promising in automotive applications for light-weighting body sheets and various structural components due to the good relation between weight and stiffness. This paper reviews the recent progress of production techniques using molten metal bubbling, metal foaming, gas expansion, hollow sphere structure, unidirectional solidification, etc, which have been commercialized or under developing, and finally introduces several case studies on the potential applications of porous metals in the area of heat sink, automotive pannel, cathod for Ni-MH battery, golf putter and medical implant.

Keywords:porous metal;production process;porosity;property;application

[References]

Ashby MF, Evans AG, Fleck NA, Gibson LJ, Hutchinson JW, Wadley HNG, Metal Foams: A Design Guide, Butterworth Heinemann, (2000).
Thomas M, Kenny D, Sang H, “Particle-stabilized metal foam and its production”. US Patent No. 5,622,542.
Wood JT, Proceeding of the Fraunhofer USA Metal Foam Symposium, Stanton, Delaware, October 1997, pp. 1~5.
Miyoshi T, Itoh M, Akiyama S, Kitahara A, Adv. Eng. Mater., 2(4), 179 (2000)
Nishi S, Makii K, Aruga Y, Hamada T, Naito J, Miyoshi N, R&D Kobe Steel Engineering Report(in Japan), 54(1), 89 (2004).
“Duocel aluminum foam”, ERG Corporate Literature and Reports, September 29, 1998 from http://ergaerospace.com/lit.html
Yamada Y, Shimojima K, Sakaguchi Y, Mabuchi M, Nakamura M, Asahina T, Mukai T, Kanahashi H, Higashi K, Adv. Eng. Mater., 2(4), 184 (2000)
Korner C, Singer RF, Adv. Eng. Mater., 2(4), 159 (2000)
“Aluminum Foam”, TALAT lecture 1410 from http://www.alueurope.eu/talat/lectures/1410.pdf
Bonaccorsi L, Proverbio E, Adv. Eng. Mater., 2(4), 864 (2000)
Schwartz DS, Shih DS, Materials Research Society Proceedings, Vol. 21, MRS, Warrendale PA, USA. (1998).
Shimizu T, Matsuzaki K, Kikuchi K, Kanetake N, J. Jpn. Soc. Powder Powder Metall., 55(11), 770 (2008)
Shimizu T, Matsuzaki K, Kikuchi K, Kanetake N, J. Jpn. Soc. Powder Powder Metall., 57(5), 277 (2010)
Anderson O, Waag U, Schneider L, Stephani G, Kiebak B, Adv. Eng. Mater., 2(4), 192 (2000)
Yoshimura H, J. Jpn. Soc. Tech. Plasticity, 52(601), 227 (2011)
Nakajima H, Prog. Mater. Sci., 52(7), 1091 (2007)
Kashihara M, Ynetani H, Kobi T, Hyun SK, Suzuki S, Nakajima H, Tetsu-to-Hagane, 94(1), 30 (2008)
Nakajima H, Tane M, Hyun SK, Suzuki S, Materia Japan, 47(4), 196 (2008)
Ikeda T, Aoki T, Nakajima H, Mater. Trans. A, 36(1), 77 (2005)
Park JS, Hyun SK, Suzuki S, Nakajima H, Acta Mater., 55, 5646 (2007)
Nakajima H, Ichchubo T, Tana M, Tanaka T, Nakada K, Yamada Y, Fujimoto S, Bull. Iron Steel Inst. Jpn., 13(6), 363 (2008)
http://www.sokeizai.or.jp/japanese/17porous/porousyoushi.pdf
“Lotus Alloy”, Lotus Alloy Co. Ltd. from http://www.lotus-alloy.jp/works.html
Okuno K, Kato M, Harada K, SEI Technical Review(in Japan), No. 170, 54 (2007).
“Development of porous Aluminum” (in Japan), from http://response.jp/article/2011/06/24/158536.html
Nakai M, Niinomi M, Akahori T, J. Jpn. Soc. Powder Powder Metall., 55(5), 312 (2008)
“Zimmer Trabecular technology” from http://www.zimmer.com/en-US/hcp/knee/our-science/trabecular-metaltechnology.jspx

[1] Ashby MF, Evans AG, Fleck NA, Gibson LJ, Hutchinson JW, Wadley HNG, Metal Foams: A Design Guide, Butterworth Heinemann, (2000).

[2] Thomas M, Kenny D, Sang H, “Particle-stabilized metal foam and its production”. US Patent No. 5,622,542.

[3] Wood JT, Proceeding of the Fraunhofer USA Metal Foam Symposium, Stanton, Delaware, October 1997, pp. 1~5.

[4] Miyoshi T, Itoh M, Akiyama S, Kitahara A, Adv. Eng. Mater., 2(4), 179 (2000)

[5] Nishi S, Makii K, Aruga Y, Hamada T, Naito J, Miyoshi N, R&D Kobe Steel Engineering Report(in Japan), 54(1), 89 (2004).

[6] “Duocel aluminum foam”, ERG Corporate Literature and Reports, September 29, 1998 from http://ergaerospace.com/lit.html

[7] Yamada Y, Shimojima K, Sakaguchi Y, Mabuchi M, Nakamura M, Asahina T, Mukai T, Kanahashi H, Higashi K, Adv. Eng. Mater., 2(4), 184 (2000)

[8] Korner C, Singer RF, Adv. Eng. Mater., 2(4), 159 (2000)

[9] “Aluminum Foam”, TALAT lecture 1410 from http://www.alueurope.eu/talat/lectures/1410.pdf

[10] Bonaccorsi L, Proverbio E, Adv. Eng. Mater., 2(4), 864 (2000)

[11] Schwartz DS, Shih DS, Materials Research Society Proceedings, Vol. 21, MRS, Warrendale PA, USA. (1998).

[12] Shimizu T, Matsuzaki K, Kikuchi K, Kanetake N, J. Jpn. Soc. Powder Powder Metall., 55(11), 770 (2008)

[13] Shimizu T, Matsuzaki K, Kikuchi K, Kanetake N, J. Jpn. Soc. Powder Powder Metall., 57(5), 277 (2010)

[14] Anderson O, Waag U, Schneider L, Stephani G, Kiebak B, Adv. Eng. Mater., 2(4), 192 (2000)

[15] Yoshimura H, J. Jpn. Soc. Tech. Plasticity, 52(601), 227 (2011)

[16] Nakajima H, Prog. Mater. Sci., 52(7), 1091 (2007)

[17] Kashihara M, Ynetani H, Kobi T, Hyun SK, Suzuki S, Nakajima H, Tetsu-to-Hagane, 94(1), 30 (2008)

[18] Nakajima H, Tane M, Hyun SK, Suzuki S, Materia Japan, 47(4), 196 (2008)

[19] Ikeda T, Aoki T, Nakajima H, Mater. Trans. A, 36(1), 77 (2005)

[20] Park JS, Hyun SK, Suzuki S, Nakajima H, Acta Mater., 55, 5646 (2007)

[21] Nakajima H, Ichchubo T, Tana M, Tanaka T, Nakada K, Yamada Y, Fujimoto S, Bull. Iron Steel Inst. Jpn., 13(6), 363 (2008)

[22] http://www.sokeizai.or.jp/japanese/17porous/porousyoushi.pdf

[23] “Lotus Alloy”, Lotus Alloy Co. Ltd. from http://www.lotus-alloy.jp/works.html

[24] Okuno K, Kato M, Harada K, SEI Technical Review(in Japan), No. 170, 54 (2007).

[25] “Development of porous Aluminum” (in Japan), from http://response.jp/article/2011/06/24/158536.html

[26] Nakai M, Niinomi M, Akahori T, J. Jpn. Soc. Powder Powder Metall., 55(5), 312 (2008)

[27] “Zimmer Trabecular technology” from http://www.zimmer.com/en-US/hcp/knee/our-science/trabecular-metaltechnology.jspx