Journal of Materials Science, Vol.29, No.8, 2159-2167, 1994
Process Simulation and Fabrication of Advanced Multistep 3-Dimensional Braided Preforms
The fundamentals of "multi-step" braiding for the fabrication of three-dimensional fibre preforms for composites have been studied. To facilitate the understanding of the complex multi-step braiding processes, a computer simulation algorithm has been developed. The simulation acts as a tool to allow the identification of individual yarn paths, number and location of yarn groups, and braid geometry. It was found that individual control of the rows and columns of yarn carriers on a Cartesian braiding bed allows for the fabrication of advanced "multi-step" braids; the micro-structural possibilities of three-dimensional braids are thus greatly extended. Some basic relationships of the braiding parameters have been identified. It has been concluded that the traditional four-step and two-step braidings are special cases of multi-step braidings. To verify the feasibility of the structures, experimental investigations have also been carried out. Innovative braid architectures have been designed and fabricated using a prototype multi-step braiding machine.