화학공학소재연구정보센터
Industrial & Engineering Chemistry Research, Vol.54, No.31, 7694-7705, 2015
Quality Prediction in Complex Batch Processes with Just-in-Time Learning Model Based on Non-Gaussian Dissimilarity Measure
In modern batch processes, soft sensors have been widely used for estimating quality variables. However, they do not show superior prediction performance owing to the self-limitations of these methods and the unique characteristics of batch processes such as time-varying dynamics, nonlinearity, non-Gaussianity, multiphases and batch-to-batch variations. To cope with these issues, a novel just-in-time learning (JITL) soft sensor based on non-Gaussian dissimilarity measure is developed in this paper. Unlike the traditional JITL model which uses the distance-based dissimilarity measure for local modeling, the proposed method uses the non-Gaussian dissimilarity measure to evaluate the statistical dependency of the extracted independent components to construct the local model, which can well capture the non-Gaussian features in the process data. Furthermore, a novel relevant samples search strategy is introduced into the JITL framework for local modeling, which searches the relevant samples not only along the direction of time axis but also along the direction of batch-to-batch. The proposed search strategy can guarantee that the current query sample and the local modeling data belong to the same phase duration and have the smallest process trajectory variations. Hence, the proposed soft sensor is suitable for uneven-phase and batch-to-batch variations batch processes. Meanwhile, the proposed method can well cope with the changes in process characteristics as well as nonlinearity. The reliability and validity of the proposed method are verified on the fed-batch Penicillin Fermentation process. The application results present superior prediction performance compared with MPLS and correlation-based JITL methods.