Journal of Materials Science, Vol.32, No.17, 4603-4611, 1997
Effect of Copper Addition on the Beta-Phase Formation Rate in Fesi2 Thermoelectric-Materials
The transformation kinetics of the beta-phase from an as-solidified structure composed of alpha and epsilon in the Fe-Si system was investigated by using rapidly, unidirectionally or conventionally solidified FeSi2 alloys containing a small amount of Cu (0.1-1 at%). The addition of Cu decreased the size of primary epsilon and slightly changed the solidified eutectic morphology. The solubility of Cu in the alpha-Fe2Si5 phase was estimated to be less than 0.2 at%. A needle-like Cu enriched phase was newly formed in the conventionally solidified alloys containing more than 0.2 at% Cu. Microdifferential thermal analysis (DTA) clearly showed that the addition of Cu drastically accelerated beta-phase formation. X-ray diffraction analysis and microstructural observation of the isothermally heat-treated specimens showed that Cu addition was effective in increasing the rate of eutectoid decomposition (alpha --> beta + Si) and the initial stage of the peritectoid reaction (alpha + epsilon --> beta). For complete beta formation, heat treatment for a long time was still required because it took a long time for the coarse epsilon-phase in the slowly solidified alloy to be eliminated by peritectoid reaction. The effect of Cu depended on the annealing temperature. The decomposition rate of alpha in the Cu-added cast specimen was about 15 times higher at 1073 K than that of the binary cast specimen and exceeded more than 30 times at 873 K.
Keywords:BETA-FESI2;MN