A novel nonlinear biological batch process monitoring and fault identification approach based on kernel Fisher discriminant analysis (kernel FDA) is proposed. This method has a powerful ability to deal with nonlinear data and does not need to predict the future observations of variables. So it is more sensitive to fault detection. In order to improve the monitoring performance, variable trajectories of the batch processes are separated into several blocks. Then data in the original space is mapped into high-dimensional feature space via nonlinear kernel function and the optimal kernel Fisher feature vector and discriminant vector are extracted to perform process monitoring and fault identification. The key to the proposed approach is to calculate the distance of block data which are projected to the optimal kernel Fisher discriminant vector between new batch and reference batch. Through comparing distance with the predefined threshold, it can be considered whether the batch is normal or abnormal. Similar degree between the present discriminant vector and the optimal discriminant vector of fault in historical data set is used to perform fault diagnosis. The proposed method is applied to the process of fed-batch penicillin fermentation simulator benchmark and shows that it can effectively capture nonlinear relationships among process variables and is more efficient than MPCA approach. (c) 2007 Elsevier Ltd. All rights reserved.