화학공학소재연구정보센터
Chemical Engineering Journal, Vol.309, 532-544, 2017
The effects of pulsation and retraction on non-Newtonian flows in three-stream injector atomization systems
The effects of geometry, numerics, gas flow rate, and superimposed flow modulation on the self generating pulsatile spray produced by an industrial scale three-stream coaxial airblast reactor injector have been studied for a non-Newtonian slurry and high-pressure gas (SH) system. A fully retracted design showed the most inner gas pulsation, and the spray character changed significantly between a flushed and retracted design; the flushed design showing more radially synchronized and focused pulsations. Pressure drop was found to be linearly proportional to retraction, and new correlations were introduced. Higher inner gas flows typically widened sprays for the base geometry only and lowered the droplet length scales, indicating that the lower droplet size limit was not set by viscosity limitations. Modulation of the inner gas at its dominant tone did not strongly affect many metrics, except that the inner gas pulsations substantially increased. Slurry video analyses provided spray angle directional trends so that a subset of the domain could be simulated to save computational time. Relative to prior air-water (AW) studies, SH flow patterns and acoustics typically differed significantly, with the exception of the base geometry spray profiles at the higher inner gas flows, along with the droplet length scale. In general, SH simulations showed lower pressure drop, astoundingly lower pressure temporal variability, higher dominant tones, and less periodicity (more diffused spectra). Furthermore, the relationship between 3D SH droplet size and distance was of the form constant/distance; the constant was the same for both feed materials. It appears that acoustics cannot be linked between the two feed materials, but there is some connection in mean droplet size. (C) 2016 Elsevier B.V. All rights reserved.