A series of O-acylated-omega-hydroxy fatty acids (Acyl acids) of up to 34 carbons were synthesized and characterized through DSC, FTIR and Langmuir isotherm measurements to identify potential replacements to petrolatum, a highly used occlusive technology that if unrefined, it can potentially be classified as carcinogenic. Fourier transform infrared spectroscopy studies demonstrated that long acyl acids engender orthorhombic packing; packing behavior that is predominant in the lipid matrix of healthy stratum corneum, the outmost layer of the skin. In addition, Differential Scanning Calorimetry (DSC) and Langmuir isotherm studies suggested that the length of the hydrocarbon chain and the position of the ester bond influence the molecular organization of the acyl acids. For instance, 16-(tetradecanoyloxy)hexadeca noic acid (30 carbons) displayed a higher melting point (mp = 68 degrees C) than 10-(stearoyloxy)decanoic acid (28 carbons; mp= 63 degrees C) and 10-(tetradecanoyloxy)decanoic acid (24 carbons; mp = 55 degrees C) according to DSC. Moreover, Langmuir isotherm studies showed that mixtures of acyl acid with distearoylphosphatidylcholine improved packing behavior. Finally, Water Vapor Transmission Rate (WVTR) measurements showed that the compounds in fact decrease WVTR compared to untreated control (P < 0.001) which demonstrates the potential of these ingredients as occlusive technologies to combat skin barrier diseases. (C) 2016 Elsevier Inc. All rights reserved.