The effect of cold rolling and ball milling on the hydrogen sorption properties of CaNi5 was investigated with a special emphasis on the first hydrogenation. We compared cold rolling for 5, 12, and 25 rolling passes in the air with ball milling in argon for 30 and 60 min. Results show that 15 min of ball milling had a positive effect on the first hydrogen absorption, but further milling to 60 min made the sample almost impermeable to hydrogen. Cold rolling had a positive effect on first hydrogenation. We found that cold rolling greatly reduces the particle size as well as the crystallite size. We also found that dehydrogenation under 5 kPa of hydrogen at 323 K was not complete. Two partially hydride phases remained: CaNi5H and Ca2Ni7H (x) .