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Journal of the Electrochemical Society, Vol.164, No.14, D978-D984, 2017
Electrochemical Formation of MoSi2 Film on Ni-Based Superalloy
The growth of MoSi2 films by the electrochemical siliciding of Mo was investigated and MoSi2 film formation was attempted on a Ni-based superalloy (CMSX-4) via a two-step coating process. An oxidation test of the MoSi2 film was also performed. A thick MoSi2 film was obtained at a temperature below 1073 K. At a relatively high current density of 100 mA.cm(-2), the supply of Si to the Mo surface was too fast and pure Si was deposited outward instead of alloying. The growth rate of MoSi2 at 50 mA.cm(-2) was 57 mu m.h(-1), abnormally fast compared to that by normal diffusion. This indicated that Si diffused through the grain boundaries, rather than through grain bodies. A dense and homogeneous MoSi2 film, approximately 100 mu m thick, was successfully formed on CMSX-4. The boundaries in MoSi2/Mo and Mo/CMSX-4 were coherent. After oxidation testing, a multilayer comprising SiO2, MoSi2, Mo5Si3, Mo, an intermediate layer, and CMSX-4 was formed. The SiO2 film was significantly thick at 10-30 mu m compared to literature values. To obtain a thin SiO2 film, a MoSi2 layer with fewer defects might be required. (c) 2017 The Electrochemical Society. All rights reserved.