Biomass & Bioenergy, Vol.109, 166-171, 2018
Effects of three cutting blade designs on energy consumption during mowing-conditioning of Miscanthus Giganteus
This study compared energy consumption during harvest of Miscanthus Giganteus with a New Holland H8080 mower-conditioner among three cutting blade designs being 1) straight, 2) straight, angled at 30 degrees and 3) serrated. Square bales were produced by a New Holland BB9080 large square baler. To calculate energy consumption per unit crop mass in MJ Mg-1, bales of known mass were identified, and the cutting energy to produce this bale was calculated by accumulating the mower-conditioner's energy consumption across the collection area associated with that bale. Energy consumption was also expressed as a Percentage of Inherent Heating Value (PIHV), where energy consumption was divided by the heating value of Miscanthus Giganteus (17.7 GJ Mg-1). Average energy requirement for the whole machine were 12.31 MJ Mg-1 (0.070 PIHV), 11.31 MJ Mg-1 (0.064 PIHV), and 9.27 MJ Mg-1 (0.052 PIHV) for straight, angled and serrated blades respectively. Average energy requirements for the header were 9.50 MJ Mg-1 (0.054 PIHV), 8.32 MJ Mg-1 (0.047 PIHV), and 7.20 MJ Mg-1 (0.041 PIHV) for straight, angled and serrated blades respectively. Average energy requirements for traction were 0.96 MJ Mg-1 (0.005 PIHV), 1.21 MJ Mg-1 (0.007 PIHV), and 1.04 MJ Mg-1 (0.006 PIHV) for straight, angled and serrated blades respectively. The theoretical field capacity increased from straight blades at 1.35 ha h(-1) to angled blades at 1.52 ha h(-1) to serrated blades at 2.23 ha h(-1). Evidently, the design of cutting blades had a significant effect on energy consumption and field performance of biomass harvesting equipment.