The AB-type Ti1.1Fe0.9Ni0.1(Mg-0 for short) and Ti1.09Mg0.01Fe0.9Ni0.1 (Mg-0.01 for short) alloys were fabricated by vacuum induction melting and mechanical milling. The effects of partly substituting Ti with Mg and/or mechanical milling on the structure, morphology, gaseous thermodynamics and kinetics, and electrochemical performances were studied. The results reveal that the as-cast Mg-0 alloy contains the main phase TiFe and a small number of TiNi3 and Ti2Ni phases. Substituting Ti with Mg and/or mechanical milling results in the disappearance of the secondary phases. The discharge capacities of the as-cast Mg-0 and Mg-0.01 alloys are 12.6 and 8.8 mAh g(-1), which increase to 52.6 and 80.4 mAh g(-1) after 5 h of mechanical milling. By milling the as-cast alloy powders with carbonyl nickel powders, they are greatly enhanced to 191.6 mAh g(-1) for the Mg-0+7.5 wt% Ni alloy and 205.9 mAh for the Mg0.01+5 wt% Ni alloy at the current density of 60 mA g(-1), respectively. The values of dehydrogenation enthalpy (Delta H-des) and dehydrogenation activation energy (E-(a)(des)) are very small, meaning that the thermal stability and the desorption kinetics of the hydrides are not the key influence factors for the discharge capacity. The reduction of the particle size and the generation of the new surfaces without oxide layers have slight improvements on the discharge capacity, while the enhancement of the charge transfer ability of the surfaces of the alloy particles can significantly promote the electrochemical reaction of the alloy electrodes. (C) 2017 Published by Elsevier Ltd on behalf of Hydrogen Energy Publications LLC.