Industrial & Engineering Chemistry Research, Vol.58, No.8, 3450-3458, 2019
Soda Ash Production with Low Energy Consumption Using Proton Cycled Membrane Electrolysis
Soda ash, as one of the most important chemicals, is mainly manufactured by the Solvay process. However, the Solvay process consumes energy at a rate of up to 9.7-13.6 GJ/ton Na2CO3. Here, we present an energy saving method to produce soda ash in a proton cycled membrane electrolysis (PCME) process. After forming H+ and OH- at the anode and cathode in electrolysis process, respectively. The H+-containing solution is used to react with CaCO3 to obtain pure CO2 which is absorbed by the OH--containing catholyte to generate soda ash with a purity of 99.2%. Our experiments found that the voltage required for PCME was 0.538-0.765 V at 10 mA/cm(2), and the average current efficiency was up to 93.7%. Therefore, the energy consumption in soda ash production can be reduced to 5.32 GJ/ton soda ash, a decrease of about 60.9% compared with the Solvay process.