Impurity removal is essential for the recovery and regeneration of silicon resources from diamond wire saw powder by metallurgical purification technologies. In this paper, the aluminum was removed from the diamond wire saw powder via a direct HCl leaching method. In order to analyze the removal efficiency of various experimental conditions, certain parameters such as HCl concentration, leaching temperature, reaction time and liquid-solid ratio were also investigated. Particularly, the removal efficiency of Al reached 95.6% under the optimal leaching condition, such as the HCl concentration of 4 molL(-1), the leaching temperature of 60 C, the reaction time of 3 h, and the liquid-solid ratio of 10. The shrinking core model and homogeneous model were then respectively utilized to describe the leaching kinetics of the Al removal leaching process. The results indicated that the homogeneous model was more suitable than the shrinking core model. Moreover, the kinetics parameters regarding the reaction orders m=3, n = 2.81, the activation energy E-a = 97.30kJmol(-1), the frequency factor A =1.11 x 10(24) min(-1). Furthermore, the leaching mechanism of Al removal was revealed based on kinetic analysis and materials characterization. This work is of great practical value in terms of regenerating silicon resources from the diamond wire saw powder waste materials with efficient and low cost methods.