Journal of the Electrochemical Society, Vol.144, No.3, 866-876, 1997
Formation and Breakdown of Anodic Oxide-Films on Aluminum in Boric-Acid Borate Solutions
Highly pure aluminum was anodized at a constant current density of 25 A m(-2) at 293 K in 0.5 M boric acid/0, 0.005, or 0.05 M sodium tetraborate solutions; to examine the effect of sodium tetraborate concentration on the formation and breakdown characteristics of barrier oxide films by using inductively coupled plasma atomic emission spectrometry, electroluminescence/photoluminescence measurements, scanning electron microscopy, transmission electron microscopy, and electrochemical impedance spectroscopy. In boric acid/borate solutions, a crystalline alumina formed locally in the middle of the amorphous oxide film. Above the crystalline alumina, a void is formed and may lead to a breakdown of the oxide film at 420 to 540 V. In boric acid solution. an amorphous oxide film grew until 1180 V with the formation and development of imperfections and with enhancement of electroluminescence and gas evolution. At imperfections, the oxide/solution interface was convex and the oxide/metal interface curved in the opposite direction. This deformation is attributed to high-pressure O-2 evolved in the pores of imperfections and to the local formation and dissolution of oxide. The breakdown of the oxide film started when the O-2 evolution and oxide dissolution at imperfections become predominant. The mechanism of formation and breakdown of the anodic film in the boric acid/borate solutions is discussed in terms of pH buffering of the anodizing solution, and the electronic structure of anodic oxide films is correlated with electroluminescence and photoluminescence spectrum results.