The sulfur-iodine (SI or IS) thermochemical cycle assembled with solar or nuclear energy has been proposed as a large-scale, clean and renewable hydrogen production method. In present work, an improved SI cycle integrated with HI electrolysis for hydrogen production was developed according to experiments and simulation. The mathematical models of HI electrolysis using proton exchange membrane (PEM) electrolytic cell was developed, and then the user-defined module of HI electrolysis was set up through Aspen Plus and verified by experimental data. After designing and simulating the new flowsheet of the SI cycle based on HI electrolysis, 10 L/h of H-2 and 5 L/h of O-2 were obtained. The theoretic thermal efficiency of flowsheet reached 25-42% in terms of the utilization of waste heat. An ideal thermal efficiency of 33.3% through the proper internal heat exchange in the flowsheet was determined. Sensitivity analyses of parameters in the system were conducted. Increasing proton transfer number of PEM electrolytic cell in HI section improved the thermal efficiency of SI cycle. The ratio of distillate to feed rate and the plate number of distillation column in H2SO4 section were the most sensitive factors to the heat duty of overall SI cycle. The proposed new flowsheet for SI cycle is competitive to the flowsheets previously proposed in the field of flowsheet simplification. (C) 2020 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.