Plasma Chemistry and Plasma Processing, Vol.19, No.2, 285-298, 1999
Direct spectroscopic evidence of the influence of chamber wall condition on oxide etch rate
The drift of TEOS etch rate has been observed during MERIE oxide etch for the damascene process. The etch rate typically fluctuates between 5300 Angstrom/min and 6000 Angstrom/min. Studies using fluorocarbon-based chemistry show a normal TEOS etch rate when the chamber wall is heavily coated with polymer deposition. On the other hand, a lower etch rate appears when the chamber has less deposition. Hysteresis behavior has been observed during the etch rate of TEOS, as well as emission intensity trends of F, CFx(x = 1 similar to 3), and SiF. From the observed emission intensity variation of F, CFx, and SiF, a model is proposed to explain the impact of chamber wall polymer deposition on the etch rate of TEOS. This model includes a mechanism of etch rate enhancement by embedding oxygen in the chamber wall polymer. From the correlation between etch rate and emission intensity, it clearly shows that F is directly responsible for the etch of TEOS. Compared to F, CFx plasma chemistry has a closer link to chamber wall polymer formation, but contributes less' in the etch of TEOS.