The U.S. Department of Energy plans to use gravity settling in million-gallon storage tanks while pretreating sludge on the Hanford site. To be considered viable in these large tanks, the supernatant must become clear, and the sludge must be concentrated in an acceptable time. These separations must occur over the wide range of conditions associated with sludge pretreatment. In the work reported here, gravity settling was studied with liter quantities of actual single-shell tank sludge from Hanford Tank 241-C-107. Because of limited sludge availability, an approach was developed using the results of these liter-scale tests to predict full-scale operation. Samples were centrifuged at various g-forces to simulate compaction with higher layers of sludge. A semi-empirical settling model was then developed incorporating both the liter-scale settling data and the centrifuge compression results to describe the sludge behavior in a million-gallon tank. The settling model predicted that the compacted sludge solids would exceed 20 wt % in less than 30 days of settling in a 10-m-tall tank for all pretreatment steps.