AIChE Journal, Vol.46, No.8, 1521-1529, 2000
Synthesis and oxygen-permeation properties of thin YSZ/Pd composite membranes
Thin dense yttria-stabilized-zirconia (YSZ)/Pd composite (dual-phase) membranes were fabricated on porous YSZ membranes by a new approach that combines the reservoir method and chemical vapor deposition (CVD) technique. A thin porous YSZ layer was coated on a porous alumina support by dip coating the YSZ suspension. A continuous Pd phase was formed inside pores of the YSZ layer by the reservoir method. The residual pores of the YSZ/Pd layer were plugged with yttria/zirconia by CVD to ensure the gas tightness of the membranes. The oxygen-permeation fluxes through these composite (dual-phase) membranes, measured in situ in the CVD reactor are 20 x 10(-8) and 4.8 X 10(-8) mol/cm(2).s at 1,050 degrees C when air and oxygen are used as the permeate gases, respectively. These oxygen-permeation values are about I order of magnitude higher than those of pure YSZ membranes prepared under similar conditions. The apparent activation energies for oxygen permeation at 900 -1,050 degrees C are 193 kJ/mol for thin YSZ/Pd composite (dual-phase) membranes and 124 kJ/mol for pure YSZ membranes. These results are explained in terms of relative importance of various mass-transfer steps for oxygen permeation and microstructure of the YSZ/Pd composite membranes prepared by this technique.