Applied Catalysis A: General, Vol.210, No.1-2, 121-136, 2001
Surface alteration of (VO)(2)P2O7 by alpha-Sb2O4 as a route to control the n-butane selective oxidation
The catalytic properties of (VO)(2)P2O7/alpha -Sb2O4 mixed oxides system for n-butane mild oxidation have been investigated on two mechanical mixtures (M1 and M2) of the same well crystallized (VO)(2)P2O7 (reference vanadyl pyrophosphate) with two different morphologies of alpha -Sb2O4. The M1 mixture of (VO)(2)P2O7 with alpha -Sb2O4 (1), prepared by oxidation of Sb2O3, leads to the oxidative dehydrogenation (ODH) of n-butane, whereas the M2 mixture of (VO)(2)P2O7 With a commercial alpha -Sb2O4 (2) (Aldrich) with a different morphology improves the maleic anhydride selectivity as compared to the reference (VO)zP207 catalyst (synergetic effect). After reaction, no ternary VPSbO phase is detected by XRD and DTA and it was controlled that the two alpha -Sb2O4 oxides are catalytically inactive. The (VO)(2)P2O7 reference catalyst which produced only maleic anhydride as mild oxidation product shows by XPS a slightly oxidized surface (14% V5+-86% V4+). Contamination of the (VO)(2)P2O7 phase by migration of Sb species occurs after catalytic reaction in the case of the M1 mixture as shown by XPS, LEIS and TEM-EDX analysis. XPS showed that (VO)(2)P2O7 is partially superficially reduced (86% V4+-14% V3+). This feature is consistent with the decrease of acidity as observed by pyridine adsorption-desorption. In opposition with the M1 mixture, no contamination of the (VO)(2)P2O7 phase is observed after catalytic reaction in the case of the M2 mixture. The XPS study shows, in this case, that (VO)(2)P2O7 is partially oxidized (30% V5+-70% V4+) at a higher level than for the reference (VO)(2)P2O7 catalyst. This situation is associated with the increase of selectivity observed for maleic anhydride (synergetic effect). The difference in the catalytic results for the two M1 and M2 mixtures, as compared to the (VO)(2)P2O7 reference catalyst, can be explained by the alteration of the surface composition of (VO)(2)P2O7 and the distribution of vanadium oxidation state due to different interaction between Sb2O4 and (VO)(2)P2O7, depending on the orientation of the alpha -Sb2O4, crystals.
Keywords:n-butane selective oxidation;synergetic effects;(VO)(2)P2O7/alpha-Sb2O4 mechanical mixtures;ODH versus partial oxidation