화학공학소재연구정보센터
Journal of Materials Science, Vol.36, No.21, 5227-5230, 2001
Effect of cerium addition on phase transformation and microstructure of cordierite ceramics prepared by sol-gel method
Low-temperature sintering of cordierite ceramic depends on the phase transformation into cordierite and the properties depend on its microstructure. In the present work, the effect of cerium on the phase transformation and microstructure of cordierite ceramics prepared by sol-gel method is studied by X-ray diffraction (XRD), differential thermal analysis (DTA) and scanning electron microscopy (SEM) in order to lower the sintering temperature and improve the properties of cordierite ceramic with the addition of cerium. It is observed that the cerium addition obviously lowers the crystallization temperature of alpha -cordierite while slightly raises that of mu -cordierite. The lowest temperature for mu --> alpha cordierite transformation, which approaches the crystallization temperature of mu -cordierite, is achieved in the sample containing 4 wt% of cerium, implying a possibility to lower the sintering temperature of cordierite ceramics. The Ce-contained ceramics show a biphasic microstructure that is dependent on sintering temperature. Sintered below 1300 degreesC, a cordierite-CeO2 microstructure is present; while sintered at the temperature above 1300 degreesC, appears a cordierite-glass microstructure, of which the amount of glass phase is limited to a small extent. Since the addition of 4 wt% cerium to this MgO-Al2O3-SiO2 system substantially enhances the densification of cordierite ceramics and lowers the sintering temperature to the level of around 1000 degreesC, it makes the ceramics suitable for such applications, where the low-temperature sintering is required, as the substrates for electronic circuit and the catalytic supports (with oxygen storage capacity) for cleaning of automotive exhaust emissions.