Journal of Vacuum Science & Technology B, Vol.19, No.5, 1845-1851, 2001
Process characterization for tapered contact etch
We report the characterization of contact etch processes which give variable sidewall taper angles. Patterning at 248 nm gave contact holes at similar to0.19 mum diameter in photoresist over organic bottom anti reflection coating (BARC). The contact stack and test structures (BARC/oxide/SiN, 5-10 k Angstrom total stack thickness) were etched in a medium-density TEL dipole ring magnetron (DRM) system. Bottom hole diameters ranging from 0.17 down to 0.10 mum could be obtained by varying the oxide etch process, which included C4F8 or C5F8 O-2, and Ar. A moderate etch selectivity of similar to8:1 (oxide: SiN etch rate ratio) was determined for the main taper process. Etched patterned wafers were characterized using top-down critical dimension scanning electron microscopy (CD-SEM), cross-section SEM, and transmission electron microscopy. Ex situ surface analysis of etched blanket wafers using x-ray photoelectron spectroscopy showed only small dependence of the surface fluorocarbon film thickness and composition on taper etch process conditions. W-filled tapered contacts showed significant improvement in contact-gate misalignment margin and in static random access memory (SRAM) yield compared to more straight-sidewall contacts.