Industrial & Engineering Chemistry Research, Vol.40, No.15, 3309-3316, 2001
Preparation of catalytic filters by the urea method and its application for benzene cracking in H2S-containing biomass gasification gas
The urea method has been explored to introduce nickel(II) into the pores of ceramic filter substrates to develop a catalytic filter for the combined removal of tars and particles from hot biomass gasification gas. SEM-EDX characterization showed that the above method gave a fairly uniform spatial distribution of nickel throughout the modified filter substrate. It was observed that urea decomposition products such as NH3 and CO2 limited the incorporation of nickel in the filter substrate due to the complexation of NH3 with Ni(II) and loss of impregnation solution by the discharge of CO2. It was demonstrated that the release of CO2 could be suppressed by increasing the starting pH of the impregnation solution. In addition, the urea method was explored to add calcium(II) to the catalyst formulation but it remained unclear if the calcium precursor coprecipitated with. the nickel precursor during the urea decomposition or precipitated in the posttreatment of drying. The resulting catalytic filter substrates were tested in typical filtration conditions for the removal of the tar model compound benzene from a simulated biomass gasification gas. H2S-deactivation studies showed a significant improvement of the sulfur resistance of the nickel catalyst by addition of Ca(II) to the catalyst formulation. The nickel and calcium modified filter substrate exhibited 67% benzene conversion at 900 degreesC with 100 ppm H2S and 4 cm/s gas velocity, compared to 28% over the pure nickel one under similar reaction conditions.