Industrial & Engineering Chemistry Research, Vol.40, No.15, 3346-3352, 2001
Modeling the ultraviolet photodegradation of rigid polyurethane foams
Before the Montreal Protocol of 1987 and the subsequent phasing-out of chlorofluorocarbons (CFCs) in industrial applications, rigid polymer foams were made using these compounds as secondary blowing agents. The CFCs remain trapped in the gaseous part of the cellular foam structure, and once discarded these foams constitute a significant reservoir for the environmental release of ozone-depleting chemicals. Environmental degradation of the foam accelerates this process. Of particular interest in this work is the degradative effect of ultraviolet (UV) light on rigid polyurethane foams. Foams were subjected to accelerated weathering conditions and then viewed with a scanning electron microscope. The thin cell membranes near the foam surface degrade when exposed to UV light, leaving only a network of polymer struts that offers negligible resistance to the escape of CFCs or any other gases contained within. This effect has been reproduced qualitatively through simulated weathering of a computer-generated foam structure. If enough is known about the optical properties and photosensitivity of the polymer foam, this simulation technique can be used to estimate the rate of weathering penetration in any situation where photodegradation is the primary concern.