Journal of Physical Chemistry B, Vol.105, No.50, 12437-12447, 2001
Identification of a key precursor phase for synthesis of SAPO-34 and kinetics of formation investigated by in situ X-ray diffraction
The kinetics of formation of SAPO-34 in the presence of HF and with morpholine as a structure-directing agent has been monitored by in situ X-ray powder diffraction. Examination of the gel as a function of various heating profiles and final synthesis temperatures demonstrates the importance of the heating history. At lower temperatures, a layered "prephase" has been obtained with general empirical formula resembling [AlPO4F] x 0.87 C4H9ON-H. On indexing powder X-ray diffraction data, a monoclinic unit cell with dimensions a = 14.473 Angstrom, b = 6.930 Angstrom, c = 9.239 Angstrom, and beta = 101.54 degrees was found with high figures of merit. An additional disordered phase, most probably a layered structure, appears as a transient phase during transformation of the prephase to SAPO-34. It has been shown that these two precursors are of major importance for obtaining SAPO-34 under the conditions studied. In addition, use of the prephase as starting material with the addition of water produces triclinic AlPO4-34 (Si free) after hydrothermal treatment at 180 degreesC for 24 h. The kinetics of formation have been examined in the presence of hydrofluoric acid as, a function of the final synthesis temperature using a two-step heating profile. The crystallization curves were fitted to the Avrami-Erofeyev equation, and activation energy of 158 kJ/mol for the formation of triclinic SAPO-34 was determined from an Arrhenius plot.