Journal of Materials Science, Vol.37, No.2, 335-342, 2002
Densification and microstructural developments during the sintering of aluminium silicon carbide
Densification and microstructural developments during the sintering of aluminum silicon carbide (Al4SiC4) were examined. Two types of Al4SiC4 powders were prepared by the solid-state reactions between: (i) Al, Si, and C at 1600degreesC for 10 h (designated as Al4SiC4(SSR)), and (ii) chemically-vapour deposited ultrafine Al4C3 and SiC powders at 1500degreesC for 4 h (Al4SiC4(CVD/SSR)). The specific surface areas of the Al4SiC4(SSR) and Al4SiC4(CVD/SSR) powders were 2.7 and 15.5 m(2).g(-)1, respectively. Relative densities of the pressureless-sintered Al4SiC4(SSR) and Al4SiC4(CVD/SSR) compacts were as low as 60-70% for firing temperatures between 1700degreesC and 2000degreesC. The relative densities of Al4SiC4(SSR) and Al4SiC4(CVD/SSR) compacts could be enhanced using the hot-pressing technique; the relative density of the Al4SiC4(SSR) compact hot-pressed at 1900degreesC for 3 h was 97.0% whereas that of the Al4SiC4(CVD/SSR) compact hot-pressed at 1900degreesC for 1 h attained 99.0%. The former microstructure was composed of plate-like grains of width 10-30 mum and thickness similar to10 mum whilst the latter microstructure was comprised of equiaxed grains with a typical diameter of similar to10 mum. Densification of the Al4SiC4(CVD/SSR) compacts appeared to be promoted compared to the Al4SiC4(SSR) compact and this was attributed to the higher surface area, reduced agglomeration of the starting primary particles, and more homogeneous chemical composition.