Chemical Engineering Communications, Vol.188, 231-242, 2001
Inferential sensors for on-line monitoring of tissue machine quality properties
There are many processes in a pulp and paper mill where an on-line parameter analyzer cannot be used due to several reasons: The analyzer is very expensive. It cannot survive in the environment we want to use it. It is not operational due to hardware problems, maintenance etc. Such an analyzer does not exist in the market. In all these situations it would be great for the mill to have an alternative way of measuring those parameters in real-time. Neural network models can serve as virtual sensors that infer process parameters from other variables, which can be measured on-line. One excellent application of inferential sensors in the pulp and paper industry is the on-line prediction of paper properties, like tensile, stretch, brightness, opacity etc. In tissue machines, the most important quality parameter is softness, which is usually measured in a very subjective manner by the touch of a human finger. In this work we examine how neural networks can be deployed in order to build online virtual sensors for softness and other tissue quality properties. The results are promising and show that neural network technology can improve productivity and minimize out of specs production in a tissue machine, by providing accurate real time monitoring of quality parameters.
Keywords:pulp and paper;tissue;neural networks;softness;inferential sensors;prediction of quality properties