Journal of the Korean Industrial and Engineering Chemistry, Vol.13, No.6, 570-577, October, 2002
In-situ 담지된 메탈로센 촉매들의 폴리올레핀 중합 특성에 미치는 조촉매 종류의 영향
Effect of Cocatalyst Type on the Characteristics of Olefin Polymerization with In-situ Supported Metallocene Catalysts
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초록
이핵메탈로센 [(CH2)5(C5H4)2][(C9H7)ZrCl2]2 촉매와 상용메탈로센 촉매들을 in-situ 담지법에 적용하여 폴리올레핀을 제조하였고, 조촉매인 알킬 알루미늄 종류의 변화에 따른 중합특성을 조사하였다. In-situ 담지된 [(CH2)5(C5H4)2][(C9H7)ZrCl2]2/TMA 촉매를 이용하여 제조된 폴리에틸렌은 균일계 촉매에 비해 구형의 좋은 입자 형상과 낮은 평균분자량 그리고 넓은 분자량분포를 나타내었고 전통적인 담지법에 비해 높은 촉매활성을 나타내었다. In-situ 담지시 조촉매의 종류에 따라 촉매별로 다른 촉매활성과 중합체의 물성이 나타났는데 알킬 알루미늄 사용시 개질된 methylaluminoxane (MMAO) 사용에 비해 낮은 활성을 나타내지만 불균일화 촉매의 효과를 나타내었다. 조촉매로 사용된 알킬 알루미늄들 중 trimethyl aluminum (TMA)가 가장 큰 촉매 활성을 나타내었으나 과량의 TMA는 사슬 전달을 유도하여 얻어진 중합체의 분자량을 감소시키고 활성의 저하를 유도하였다. In-situ 담지된 rac-Et(Ind)2ZrCl2 촉매를 이용하여 폴리프로필렌 제조시 균일계 촉매에 비해 높은 용융점과 낮은 평균분자량을 갖는 중합체를 얻을 수 있었다.
An in-situ supporting method was applied to a new metallocene catalyst with a bulky structure, [(CH2)5(C5H4)2][(C9H7)ZrCl2]2, and other commercial metallocene catalysts; the polymerization characteristics of the supported catalysts were studied. Polyethylene obtained from the in-situ supported [(CH2)5(C5H4)2][(C9H7)ZrCl2]2/TMA catalyst showed a higher yield, a better morphology, a lower average molecular weight, and a broader molecular weight distribution than the catalyst supported by a traditional method. In-situ supported catalysts also showed that catalytic activities and polymer properties depended on the type of the cocatalyst used. When an alkyl aluminum was used as a cocatalyst, a lower activity was observed than the case of modified methylaluminoxan (MMAO), but it showed the characteristics similar to a heterogeneous catalyst. Trimethyl aluminum (TMA) showed the highest activity in polymerization among other alkyl aluminums, but excess addition of TMA resulted in a lower average molecular weight and activity by inducing deactivation of metallocenes of chain transfer. An in-situ supported rac-Et(Ind)2ZrCl2 catalyst produced the polypropylene with a higher melting temperature and a lower average molecular weight than a homogeneous system.
Keywords:in-situ supporting;bimetallic [(CH2)5(C5H4)2][(C9H7)ZrCl2]2 catalyst;ethylene polymerization;propylene polymerization;alkyl aluminum
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