Novel composite materials have been developed as alternative forms to immobilise nuclear solid waste. These composites are made of a lead-containing glass matrix, into which particles of lanthanum zirconate pyrochlore are embedded in 10 and 30 vol% concentrations. The fabrication involves powder mixing, pressing and pressureless sintering. The processing conditions were investigated with the aim of achieving the highest possible density. The best composites obtained showed a good distribution of the lanthanum zirconate particles in the glass matrix, strong bonding of the particles to the matrix and relatively low porosity (< 10%). The best sintering temperature was 600&DEG;C for the 10 vol% composite and 650&DEG;C for 30 vol%. Sintering was carried out for an hour and a heating rate of 10&DEG;C . min(-1) was shown to be superior to a heating rate of 2&DEG;C . min(-1). At the relatively low sintering temperatures used, the pyrochlore crystalline structure of lanthanum zirconate, relevant for containment of radioactive nuclei, was stable. (C) 2003 Kluwer Academic Publishers.