Chemical Engineering Science, Vol.58, No.7, 1177-1190, 2003
Nitroxide mediated living radical polymerization of styrene in miniemulsion - modelling persulfate-initiated systems
Recently we have constructed a mechanistic model describing the nitroxide mediated miniemulsion polymerization (NMMP) of styrene at 135degreesC, using alkoxyamine initiators to control polymer growth (Nitroxide-Mediated Polymerization of Styrene in Miniemulsion. Modeling Studies of Alkoxyamine-Initiated Systems, 2001b). The model has since been expanded to describe styrene NMMP at 135degreesC using TEMPO and the free radical initiator, potassium persulfate (KPS). The model includes mechanisms describing reactions in the aqueous and organic phases, particle nucleation, the entry and exit of oligomeric radicals, and the partitioning of nitroxide and styrene between the aqueous and organic phases. Predicted monomer conversions, number average molecular weights and polydispersities were in agreement with experimentally measured values. Model simulations revealed that for systems employing high ratios of TEMPO:KPS,the consumption of TEMPO by polymer radicals derived from KPS decomposition and styrene thermal initiation (using the accepted literature kinetic rates) is not sufficient to lower TEMPO concentrations to levels where polymer growth can occur. By accounting for the consumption of TEMPO by acid-catalyzed disproportionation, TEMPO concentrations are significantly reduced, allowing for accurate model predictions of monomer conversion, number average molecular weight and polydispersity at every experimental condition considered. (C) 2003 Elsevier Science Ltd. All rights reserved.